Directional gear
Our special solutions, your advantage
Manufacturers of machines and systems who want to stay ahead of the increasingly tough competition have to offer more than others. This applies not only to the functional reliability and load capacity of the products, but also to the cost-effectiveness, durability, energy efficiency and noise reduction of special-format gearboxes. In the drive sector in particular, standard gearboxes are often unable to meet the specific system requirements, or only inadequately so. For this reason, customized special solutions are increasingly the key to maximum performance.
Technical data
As the directional gearboxes are specific designs, customer requirements can be fully taken into account in the design. These can be, for example
- Consideration of the desired load spectra
- Safety factors
- Gear and rolling bearing service life
- Translations
- Center distances of the output shafts
- Special design by arrangement
- Optimization of the housing design using the finite element method (FEM)
ADVANTAGES
Koellmann Gear straightening gearboxes are specially developed for the special requirements of straightening systems:
- Low-vibration gearbox design for a smooth and efficient straightening processMatched to the material and shape of the material to be straightened.
- Development of gearboxes with a number and arrangement of output shafts defined by the customer
- Identical speeds and torques on all output shafts to ensure optimum geometry and undamaged material structure of the material to be straightened
APPLICATIONS
After sheet metal has been rolled out, e.g. for the automotive industry, it is wound into a coil and stress-relieved. When the sheet metal coil cools, the structure of the material is changed in such a way that coil curvature, transverse curvature, edge waves, one-sided waves, coil breaks and center waves can occur during unrolling. The sheets cannot be further processed with these defects. For this reason, straightening machines are used before the sheets are finally processed. The material to be straightened is subjected to mechanical alternating bends in the machine. The strength of the alternating bends is reduced as the material exits the machine. The more straightening rollers, the higher the number of alternating bends and the more alternating bends, the better the straightening result. Depending on the result, there are straightening machines with five rollers for thicker sheets, up to 15 or more rollers for thin sheets.
DESIGNS AND ACCESSORIES
The special design of the gearbox allows for particularly flexible machine use. The noise and performance-optimized helical gears guarantee low noise levels and high efficiency. Even the highest loads can be compensated and guaranteed by a rigid housing design.
GEARBOXES
- Flexible adaptation to customer-specific requirements
LUBRICANT MONITORING
- Temperature monitoring
- Flow rate monitoring
- Pressure monitoring
- Oil filter
- Level monitoring
- Particle monitoring
- Oil condition monitoring
COOLING
- Integrated cooling coil
- External heat exchanger
LUBRICATION
- Splash lubrication
- Pressure circulation lubrication
DRIVING IN
- Flexible coupling
- V-belt operation
- Motorized lantern for mounting an IEC motor
- Motorized chair
- Direct drive via hollow shaft
DRIVE
- Solid shaft
- Hollow shaft
- Splined shaft according to DIN 5480